Torque Turn Control Systems:

  • CT300 - Dual Processors
  • CT4500 - Mount Directly on Tong
  • Trip Master - Affordable

Eckel offers several models of torque control systems that are used to monitor the torque turn values when making up tubular connections (Tubing, Casing, & Drill Pipe). Any flaws in the make-up process will be readily shown in a graph.

CT 3000 Computerized Torque Control System



The CT 3000LT features high resolution graphics with two 16 bit processors and a choice or four makeup programs. All PC hardware options are available in a unit that can be built to customer hardware specifications. Several "add-on" modules such as internal pressure testing, and accessories for hazardous area operations are available. Software is "User Friendly" allowing shortened training for field technicians.

CT 4500 Computerized Torque Control System

The CT 4500 Computerized Torque Control System is set up, programmed and operated by the tong or bucking unit technician and mounts directly on the tong and does not require an operator. The unit features real-time graphics and can generate a hard copy report either while running or after job completion. Like all of our products, this unit was designed, programmed and manufactured in house. The CT 4500 model features a tong mounted graphic system that requires no additional"on-site" personnel, as the CT4500 can be operated by the tong operator. Solid state technology and a 16 bit processor generates "real-time" graphics, LCD display of torque, and produces a hard copy report.



TRIP MASTER Computerized Torque Control System

The TripMaster offers an affordable method of assuring that proper torque is applied to Casing, Tubing, Drill Pipe, Drill Collar or Sucker Rod connections. Torque readings taken from an in-line Load Cell are sampled at a rate of 2,500 per second. When a preset value is reached, a Hydraulic or Pneumatic Dump Valve is activated with a response time of 35 milliseconds. Mounted on the tong or at the drillers console and operated by the tong operator or driller, the TripMaster displays torque applied to the connection in "real time" through the LCD screen. The TripMaster's 16 bit processor and solid state technology monitors torque, "fires" an electronically activated dump valve, and generates a hard copy report for permanent documentation.


Technical Specifications
 
CT 3000
CT 4500
TRIPMASTER
HARDWARE:
 
 
 
110/220 Volt Switchable
Yes
Yes
Yes
Battery Powered (Optional)
No
Yes
Yes
Display-Torque in real time
Yes
Yes
Yes
Display-Graphic in real time
Yes
Yes
NA
Dump Valve Electronic
Yes
Yes
Yes
Dump Valve Response (Milliseconds)
35
35
35
Electronic Load Cell
Yes
Yes
Yes
Hydraulic Load Cell & Pressure Transducer
Optional
Optional
Optional
Printing "On-Site"
Yes
Yes
Yes
Real Time Clock
Yes
Yes
Yes
Dual Processors
Yes
No
No
Shaft Encoder or Proximity Sensor 
Yes
 Yes
Not Applicable 
 
 
 
 
SOFTWARE:
 
 
 
Maximum Torque Input Value (ft/lbs.)
999,999
65000
500,000
Job Summary Data Exportable to CSV file
Yes
Yes**
No
PDF Document Reports
Yes
Yes**
No
Memory Storage Capacity (in joints)
 Standard Configuration per job.
2000(X 100) 
1000 
1700
PC Report Software
Yes
Yes
Yes *
Remote Assistance via the Internet 
Yes 
No
No
* Programs Available "Standard Package"
 
 
 
Torque/Turn
Yes
Yes
No
Torque/Time
Yes
Yes
No
Torque/Turn/Time
Yes
No
No
Double End Makeup
Yes
No
No
Data Statistics (dBStats)
Yes
No
No
Pressure Test "Add-on" Module
Yes
No
No
* Program Features "Standard Package"
 
 
 
Joint Overlay
Yes
No
No
Joint Re-call (Instant)
Yes
Yes
Yes
Magnification
Yes
No
No
Menu Driven Programs
Yes
Yes
Yes
Torque Shoulder Cursor Identifier
Yes
Yes**
No
Auto Dual String Switching 
Yes 
No
No
Auto Graph Expansion Turns & Time
Yes
No
No
Sampling Frequency (Data Points/Sec.) in standard Configuration
10000 
 10000
10000
Self Check (Reliability) Program
Yes
Yes
Yes
Turn Resolution
1 / 7500
1 / 3500
Not Applicable
Custom Programming Available
Yes
Yes
Yes

Notes

* Downloadable via computer terminal emulatin software such as Hyper-Terminal.
** Available with 4500 report PC software.

Product Support

Based in United States

Local time:

Date:


Eckel

Sales Question or Technical Support?

Eckel Sales Representative

8035 North County Road West
Odessa, TX 79707

Ph: +1(432) 362-4336
Fax: +1(432) 362 1827
sales@eckel.com